Explore the Possibilities:
fspr sample gallery
Welcome to our Flush Self-Pierce Riveting (FSPR) Sample Gallery - your window into the wide-ranging applications of this advanced fastening technology. Whether you're engineering next-generation electric vehicles or durable industrial products, FSPR delivers clean, flush, and high-strength joints across a broad spectrum of material stacks and component designs.

GENERAL INDUSTRY

Flush Self-Pierce Riveting (FSPR) isn’t just for automotive—it's a game-changing fastening solution across general industry. FSPR enables strong, flush, and repeatable joints in dissimilar or coated materials without pre-drilling, heat, or distortion - ideal for clean assembly and structural reliability. Explore the types of components engineers commonly join using FSPR:

Electrical Enclosures
& Panels

Secure doors, access panels, and backplates with flush fasteners—eliminating sharp protrusions and preserving enclosure integrity.

Appliance Frames
& Outer Skins

Join stainless, pre-painted, or coated panels to internal reinforcements cleanly, maintaining aesthetic quality and corrosion resistance.

HVAC &
Ducting Systems

Assemble housings, supports, and brackets in aluminum or galvanized steel, even where welding is impractical or undesirable.

Industrial Equipment
Guards & Covers

Fasten safety shields, inspection windows, or service panels flush to frames for a clean, snag-free finish and robust attachment.

Lighting &
Display Assemblies

Join trim frames, housings, and supports in aluminum or composite stacks while preserving visual appeal and durability.

FSPR is ideal for low-heat, precision joining needs—especially when adhesives, welding, or mechanical fasteners introduce complications. It supports fast cycle times, minimal prep, and durable joints even in demanding environments.

Looking to evaluate FSPR for your assembly process or validate new material stacks?

Check the Rivet Calculator

AUTOMOTIVE

Flush Self-Pierce Riveting (FSPR) is transforming the way engineers join dissimilar materials in high-performance applications. Whether you're working with aluminum, ultra-high-strength steel, or multi-material stacks, FSPR offers a clean, reliable, and structurally robust solution—with minimal prep and no through-holes. Here are just a few sample parts and components that FSPR is ideal for:

Body Panels &
Closures

Join outer skins to internal reinforcements with flush fasteners - preserving aerodynamic profiles and surface aesthetics, perfect for doors, hoods, and liftgates.

Battery Enclosures & Thermal Plates

Secure covers, trays, or heat exchangers in EV battery packs using FSPR to minimize thermal disruption and ensure robust mechanical integrity - suitable for aluminum-intensive EV battery structures.

Chassis
Substructures

Assemble brackets, crossmembers, or reinforcements in lightweight aluminum or mixed-metal frames without compromising strength.

Interior
Structures

Join seat frames, restraint reinforcements, or console brackets with flush heads that avoid snag points and simplify downstream assembly.

Subframes &
Industrial Panels

Cleanly fasten outer skins to subframes in applications where vibration resistance and visual quality are key.

FSPR works where welding, clinching, or traditional riveting falls short—especially in temperature-sensitive, painted, or coated parts.

Want help selecting joints or validating new stack-ups?

Check the Rivet Calculator